SAQA All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.
SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Monitor and control the manufacture of cores for the pulp and paper industry 
SAQA US ID UNIT STANDARD TITLE
256238  Monitor and control the manufacture of cores for the pulp and paper industry 
ORIGINATOR
SGB Pulp and Paper 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Engineering and Related Design 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 2  NQF Level 02  3 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 		 2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard replaces: 
US ID Unit Standard Title Pre-2009 NQF Level NQF Level Credits Replacement Status
110040  Manufacture cores for the pulp and paper industry  Level 2  NQF Level 02  8   

PURPOSE OF THE UNIT STANDARD 
Learners who demonstrate competence as described in the outcomes of this unit standard will be able to monitor and control any manufacturing or processing environment.

The qualifying learner is able to:
  • Explain the fundamental principles applicable to the core manufacturing process.
  • Monitor and control the different ancillary systems interacting with the core manufacturing process.
  • Monitor and control the quality standards of process materials in the core manufacturing process.
  • Monitor and control the core manufacturing process.

    Note: The impact of the core manufacturing process is measured at various stages later in the process and feedback is required for necessary control. 
    		•

    LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
    Learners accessing this unit standard will have demonstrated competence against numeracy and literacy at NQF Level 1, ABET Level 4 or equivalent. 

    UNIT STANDARD RANGE 
  • The typical context of this unit standard includes any manufacturing or processing environment.
  • Range statements, which are applicable to the unit standard titles, specific outcomes and assessment criteria are found beneath the applicable assessment criteria. 
    		•

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Explain the fundamental principles applicable to the core manufacturing process. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    The purpose of the core manufacturing process is explained in terms of the final product manufactured. 

    ASSESSMENT CRITERION 2 
    The principles of the core manufacturing process are explained by making use of a generic flow diagram. 

    ASSESSMENT CRITERION 3 
    The core manufacturing process is explained in relation to its supplier's- and customer's processes. 

    ASSESSMENT CRITERION 4 
    The flow of material through the core manufacturing section is traced and all equipment is identified using standard industry terminology. 

    ASSESSMENT CRITERION 5 
    The purpose and functioning of each piece of equipment used in the core manufacturing section is explained in terms of its role in the overall process. 

    ASSESSMENT CRITERION 6 
    The functions of all chemicals and additives used within the process are explained in terms of their chemical and physical properties. 

    SPECIFIC OUTCOME 2 
    Monitor and control the different ancillary systems interacting with the core manufacturing process. 
    OUTCOME RANGE 
    Ancillary systems refer to the interface between mechanical equipment, electrical equipment, instrumentation and utilities and the core manufacturing process. It only includes those parts of each ancillary system which interact directly with the core manufacturing process and not the full ancillary system. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    Mechanical equipment used in the core manufacturing process is identified and described in terms of purpose and application. 
    ASSESSMENT CRITERION RANGE 
    Mechanical equipment may include bulk handling equipment, conveying equipment, weighing equipment, storage equipment, transport equipment and packaging equipment.
     

    ASSESSMENT CRITERION 2 
    Electrical equipment used in the core manufacturing process is identified and described in terms of purpose and application. 
    ASSESSMENT CRITERION RANGE 
    Electrical equipment may include electrical motors, switchgear and drive equipment.
     

    ASSESSMENT CRITERION 3 
    Instrumentation used in the core manufacturing process is identified and described in terms of purpose and application. 
    ASSESSMENT CRITERION RANGE 
    Instrumentation includes the key process indicators, control valves and controllers used to monitor and control the process.
     

    ASSESSMENT CRITERION 4 
    Utilities used in the core manufacturing process are identified and described in terms of purpose and application. 
    ASSESSMENT CRITERION RANGE 
    Utilities may include air, steam, electricity and cooling water.
     

    ASSESSMENT CRITERION 5 
    Typical ancillary equipment problems within the core manufacturing process are discussed and solutions offered in accordance with workplace procedures. 

    ASSESSMENT CRITERION 6 
    Ancillary systems are monitored and any deviations from operating parameters are corrected in accordance with operating procedures. 

    SPECIFIC OUTCOME 3 
    Monitor and control the quality standards of process materials in the core manufacturing process. 
    OUTCOME RANGE 
    Process materials include all raw materials, products and chemicals forming part of the core manufacturing process. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    The properties of process materials are explained in terms of key characteristics. 

    ASSESSMENT CRITERION 2 
    The purpose of process material quality control procedures as well as the consequences of not adhering to these procedures are explained with regards to the impact thereof on the final product produced. 

    ASSESSMENT CRITERION 3 
    The quality requirements of raw materials, products and chemicals are explained according to general and workplace specifications. 

    ASSESSMENT CRITERION 4 
    Typical raw material problems and its impact on the manufactured core properties and costs are discussed in terms of the purpose of the process. 

    ASSESSMENT CRITERION 5 
    Corrective action to be taken in the case of non-conforming raw materials is discussed in accordance with workplace procedures. 

    ASSESSMENT CRITERION 6 
    Product variations are evaluated and corrective action taken in accordance with workplace procedures. 

    SPECIFIC OUTCOME 4 
    Monitor and control the core manufacturing process. 
    OUTCOME NOTES 
    The monitoring and controlling of the core manufacturing process should be performed according to operational requirements and standard operating procedures. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    The core manufacturing process is monitored and parameters recorded in accordance with workplace procedures. 

    ASSESSMENT CRITERION 2 
    The impact of process variables on the product properties is explained in terms of final products and costs. 

    ASSESSMENT CRITERION 3 
    Typical equipment problems within the core manufacturing process are discussed and solutions offered in accordance to workplace procedures. 

    ASSESSMENT CRITERION 4 
    Variations in the product are evaluated and corrective action taken in accordance with workplace procedures. 


    UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
  • An assessor, accredited with a relevant NQF Level 2 or higher qualification, will assess the learner's competency.
  • Anyone assessing a learner or moderating the assessment of a learner against this Unit Standard must be registered as an assessor with the relevant ETQA.
  • Direct observation in simulated or actual work conditions is required. 
    		•

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    Qualifying learners understand and can:

    Explain the names, functions and locations of:
  • All items of installed equipment.
  • Raw material/s.
  • Finished product/s.

    Describe the properties and characteristics of:
  • Raw material/s.
  • Product/s.
  • Process equipment.
  • Auxiliary equipment.
  • Process system/s.

    Explain the purpose of the:
  • Process, in terms of product/s, efficiencies and quality.

    Explain the causes, effects and implications of:
  • Process variables.
  • Raw material variables (suppliers).
  • Product variables (customers).
  • Hazards.
  • Not complying with safety standards.
  • Not complying with standard operating procedures.
  • Not complying with quality specifications.

    Demonstrate procedures and techniques of:
  • Standard Operating for the starting up, monitoring, controlling and shutting down of the process.
  • Recording and reporting data.

    Explain the regulations, legislation, agreements and policies related to:
  • Occupational Health and Safety Act.
  • Environmental issues.
  • Housekeeping.
  • Company Safety Procedures.
  • Standard Operating procedures.
  • Quality specifications. 
    		•

    UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    The learner is able to identify and solve problems in which responses display that responsible decisions, using critical and creative thinking, have been made by:
  • Identifying and addressing variations in ancillary system operation.
  • Identifying and addressing variations in material quality.
  • Identifying and addressing variations in the core manufacturing process.
  • Bringing all deviations into control.

    Refer to the following Specific Outcomes:
  • Monitor and control the different ancillary systems interacting with the core manufacturing process.
  • Monitor and control the quality standards of process materials in the core manufacturing process.
  • Monitor and control the core manufacturing process. 
    		•

    UNIT STANDARD CCFO WORKING 
    Work effectively with others as a member of a team, group, organisation or community by:
  • Maintaining sound relations with co-workers.

    Refer to the following Specific Outcomes:
  • Monitor and control the different ancillary systems interacting with the core manufacturing process.
  • Monitor and control the quality standards of process materials in the core manufacturing process.
  • Monitor and control the core manufacturing process. 
    		•

    UNIT STANDARD CCFO ORGANISING 
    The learner is able to organise and manage himself and his activities responsibly and effectively:

    Refer to all Specific Outcomes. 

    UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information:

    Refer to all Specific Outcomes. 

    UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively by using mathematical and/or language skills in the modes of oral and/or written presentations during:
  • Recording process variables and actions taken to rectify.
  • Responding to questions and requests for additional information.
  • Liaising with relevant operational support units.
  • Reporting incidents and conditions.

    Refer to the following Specific Outcomes:
  • Monitor and control the different ancillary systems interacting with the core manufacturing process.
  • Monitor and control the quality standards of process materials in the core manufacturing process.
  • Monitor and control the core manufacturing process. 
    		•

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems by:
  • Explaining the purpose of the process as well as the relationship to the supplier and customer's processes.

    Refer to all Specific Outcomes. 
    		•

    UNIT STANDARD CCFO CONTRIBUTING 
    Contribute to the full personal development of each learner and the social and economic development of the society at large by:
  • Understanding the role of pulp and paper manufacturing processes in the industry and the effect it has on the growth and development of the organisation, its customers and employees.

    Refer to all Specific Outcomes. 
    		•

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    UNIT STANDARD NOTES 
    This unit standard replaces unit standard 110040, "Manufacture cores for the pulp and paper industry", Level 2, 8 credits. 

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Elective  61929   National Certificate: Pulp and Paper Operations  Level 2  NQF Level 02  Passed the End Date -
    Status was "Reregistered"     		 2023-06-30  FPMSETA 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
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    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.