SAQA All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.
SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Replace medium in a fluidised bed roaster 
SAQA US ID UNIT STANDARD TITLE
252323  Replace medium in a fluidised bed roaster 
ORIGINATOR
SGB Mining and Minerals 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Fabrication and Extraction 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 2  NQF Level 02  3 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 		 2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard replaces: 
US ID Unit Standard Title Pre-2009 NQF Level NQF Level Credits Replacement Status
11645  Replace medium in a fluidised bed roaster  Level 2  NQF Level 02  3   

PURPOSE OF THE UNIT STANDARD 
This unit standard will be useful to people who are responsible for replacing medium in a fluidised bed roaster.

People credited with this unit standard are able to:
  • Demonstrate knowledge relating to the replacement of medium.
  • Prepare to replace medium.
  • Replace medium.
  • Complete the duties pertaining to the replacement of medium. 
    		•

    LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
    The credit calculation is based on the assumption that learners are already competent in terms of the following outcomes or areas of learning when starting to learn towards this unit standard:
  • Communication and mathematical literacy at NQF Level 1. 
    		•

    UNIT STANDARD RANGE 
    N/A 

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Demonstrate knowledge relating to the replacement of medium. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    The actions and conditions pertaining to a safe, healthy work environment when replacing the medium and the consequences of non-adherence are explained in terms of specified requirements. 

    ASSESSMENT CRITERION 2 
    The importance of replacing the medium in a roaster is explained in terms of specifrications and achieving specified production requirements. 

    ASSESSMENT CRITERION 3 
    Hazards and associated risks pertaining to the replacement of medium are identified through relevant risk assessment procedures. 

    ASSESSMENT CRITERION 4 
    The actions to be taken should hazards and risks be encountered are explained in terms of specified requirements. 

    ASSESSMENT CRITERION 5 
    Lock-out procedures pertaining to the replacement operation and the consequences of non-compliance are explained in terms of legal and operational requirements. 

    ASSESSMENT CRITERION 6 
    The communication requirements pertaining to the replacement operation and the consequences of non-compliance are explained in terms of legal and operational requirements. 

    ASSESSMENT CRITERION 7 
    The tools, equipment and auxiliary systems required for the replacement operation are identified and their functions explained in terms of manufacturers specifications and operational requirements. 

    ASSESSMENT CRITERION 8 
    The interlock system pertaining to the replacement operation is explained in terms of legal and operational requirements. 

    SPECIFIC OUTCOME 2 
    Determine medium replacement requirements. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    Personal protective and safety equipment is verified, examined and used in accordance with prescribed practices. 

    ASSESSMENT CRITERION 2 
    Tools and equipment are verified, examined and used in accordance with prescribed practices. 

    ASSESSMENT CRITERION 3 
    Workplace hazards and associated risks are dealt with in accordance with recommendations set out in the applicable risk assessment. 

    ASSESSMENT CRITERION 4 
    Lock-out, roaster access and exit are in accordance with standard task procedures. 

    ASSESSMENT CRITERION 5 
    The medium load is examined, deteriorated medium is removed and replacement requirements are determined in accordance with standard task procedures. 

    ASSESSMENT CRITERION 6 
    Minimum production down time, as a result of the replacement operation, is ensured through effective communication. 

    ASSESSMENT CRITERION 7 
    Safety and health procedures towards self and others are maintained in accordance with legal and operational requirements. 

    ASSESSMENT CRITERION 8 
    Reporting requirements are met in accordance with legal and operational requirements. 

    SPECIFIC OUTCOME 3 
    Prepare to load medium. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    Personal protective and safety equipment is verified, examined and used in accordance with prescribed practices. 

    ASSESSMENT CRITERION 2 
    Tools and equipment are verified and examined in accordance with prescribed practices. 

    ASSESSMENT CRITERION 3 
    The quality and quantity of the replacement medium are verified in accordance with standard task procedures. 

    ASSESSMENT CRITERION 4 
    Lock-out procedures pertaining to the replacement operation are adhered to in accordance with legal and operational requirements. 

    ASSESSMENT CRITERION 5 
    Workplace hazards and associated risks are dealt with in accordance with recommendations set out in the applicable risk assessment. 

    ASSESSMENT CRITERION 6 
    Minimum production down time, as a result of the replacement operation, is ensured through effective communication. 

    ASSESSMENT CRITERION 7 
    Safety and health procedures towards self and others are maintained in accordance with legal and operational requirements. 

    SPECIFIC OUTCOME 4 
    Replace medium. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    Personal protective and safety equipment is used in accordance with prescribed practices. 

    ASSESSMENT CRITERION 2 
    Tools and equipment are used in accordance with prescribed practices. 

    ASSESSMENT CRITERION 3 
    Replacement of medium is in accordance with standard task procedures. 

    ASSESSMENT CRITERION 4 
    Minimum production down time, as a result of the replacement operation, is ensured through effective communication. 

    ASSESSMENT CRITERION 5 
    Work related hazards and associated risks are dealt with in accordance with recommendations set out in the applicable risk assessment. 

    ASSESSMENT CRITERION 6 
    Problems encountered are dealt with in accordance with specified requirements. In the absence of problems the actions to be taken should they be encountered are explained. 

    ASSESSMENT CRITERION 7 
    Safety and health procedures towards self and others are maintained in accordance with legal and operational requirements. 

    SPECIFIC OUTCOME 5 
    Complete the duties relating to the replacement of medium. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    Personal protective and safety equipment is dealt with in accordance with prescribed practices. 

    ASSESSMENT CRITERION 2 
    Tools and equipment are dealt with in accordance with prescribed practices. 

    ASSESSMENT CRITERION 3 
    Redundant medium is dealt with in accordance with standard task procedures. 

    ASSESSMENT CRITERION 4 
    The roaster is cleared for production in accordance with standard task procedures. 

    ASSESSMENT CRITERION 5 
    Good housekeeping practices are maintained in accordance with plant policy. 

    ASSESSMENT CRITERION 6 
    Reporting and data-recording requirements are met in accordance with legal and operational requirements. 


    UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
  • Anyone assessing a learner or moderating the assessment of a learner against the qualification must be registered as an assessor with the relevant Education, Training, Quality, Assurance (ETQA) Body, or with an ETQA that has a Memorandum of Understanding with the relevant ETQA.
  • Any institution offering learning that will enable the achievement of this qualification must be accredited as a provider with the relevant Education, Training, Quality, Assurance (ETQA) Body, or with an ETQA that has a Memorandum of Understanding with the relevant ETQA.
  • Assessment and moderation of assessment will be overseen by the relevant Education, Training, Quality, Assurance (ETQA) Body, or by an ETQA that has a Memorandum of Understanding with the relevant ETQA, according to the ETQA's policies and guidelines for assessment and moderation.
  • Moderation must include both internal and external moderation of assessments, unless ETQA policies specify otherwise. Moderation should also encompass achievement of the competence described in the associated unit standards.
  • Anyone wishing to be assessed against this qualification may apply to be assessed by any assessment agency, assessor or provider institution that is accredited by the relevant ETQA. 
    		•

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    The following embedded knowledge will be assessed in an integrated way in the context of the unit standard:

    Critical factors relating to replacing medium in a fluidized bed roaster:
  • Legal and specified requirements.
  • Achieving specified production requirements.
  • Risk Assessment procedures and actions.
  • Identify the principal components and explain the specification and their functions.
  • Specified communication requirements.
  • Elementary principles of the process.

    Processes and events:
  • Preparation.
  • Examination.
  • Metal recovery.
  • Monitor and control.

    Causes and effects (Safety and Health):
  • Use of personal protective equipment.
  • Use of tools and equipment.
  • Workplace hazards and associated risks.
  • Housekeeping.

    Procedures and techniques:
  • Methods of collecting, analysing, organising, summarising and presenting data.
  • Fault finding and corrective techniques.
  • Handling procedure and controls.

    Regulations, legislation, agreements, policies and standards:
  • Safety, health and environmental legislation and regulations.
  • Quality policies, standards and agreements. 
    		•

    UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identify and solve problems and make decisions using critical and creative thinking.
  • Note: The ability of the candidate to identify substandard and hazardous conditions, assess and take appropriate action. 
    		•

    UNIT STANDARD CCFO WORKING 
    Work effectively with others as a member of a team, group, organisation or community.
  • Note: The ability and willingness of the candidate to accept and interpret work instructions correctly. 
    		•

    UNIT STANDARD CCFO ORGANISING 
    Organise and manage himself/herself and his/her activities responsibly and effectively.
  • Note: The ability of the candidate to indicate what methods, tools and personal protective equipment are required, and to communicate to fellow workers his/her intentions and the assistance required. 
    		•

    UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information.
  • Note: The ability of the candidate to reconcile the information from visual and physical examinations and constantly evaluate the changing situation. 
    		•

    UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively, using visual, mathematical and/or language skills in the modes of oral and/or written presentations.
  • Note: The appropriate communication with the relevant personnel with regard to the reporting of hazards and substandard conditions will indicate his/her proficiency in effective communication. 
    		•

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems by recognising that problem-solving contexts do not exist in isolation.
  • Note: The ability of the candidate to identify and refer anomalous behaviour to a specialist confirms his/her understanding of the fact that a specific observation, inference, action or decision may have a devastating effect. 
    		•

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    UNIT STANDARD NOTES 
    This unit standard replaces unit standard 11645, "Replace medium in a fluidised bed roaster", Level 2, 3 credits.

    Terminology:

    Specified requirements include legal and site-specific requirements and are contained in one or more of the following documents:

    Legal:
  • Relevant Acts, e.g. Mine Health & Safety Act, 1996 (Act No. 29/1996), and Minerals Act and Regulations, 1991 (Act No. 50/1991).
  • Mandatory Codes of Practice.
  • SANS and other relevant standards.
  • Chief Inspector of Mines' Directives.

    Site-Specific:
  • Hazard Identification and Risk Assessments (HIRA).
  • Occupational Health and Safety Risk Management Programme.
  • Managerial Instructions.
  • Mine Standard Procedures.
  • List of Recorded OH&S Risks.
  • Working Guides.
  • Equipment and Materials Specifications.

    Unit Standard Justification:

    Level:

    Attribute; Level; Justification:
  • Skills; Level 2; Moderate in range.
  • Procedures; Level 2; Established and familiar.
  • Context; Level 1; Closely defined.
  • Knowledge; Level 2; Basic operational.
  • Information processing; Level 2; Basic processing of readily available information.
  • Problem Solving; Level 2; Known solution to familiar problems.
  • Orientation of activities; Level 2; Directed.
  • Application of responsibility; Level 2; Under general supervision and quality control.
  • Orientation of scope of responsibility; Level 2; Some responsibility for quantity and quality, and possible responsibility for guiding others.

    Average Level: 1.89.
    Actual Level Assigned: 2.

    Credits:

    Total hours required by the learner to achieve the required outcome:

    Activity; Hours:
  • Classroom Teaching; 6 Hours.
  • On-The-Job Training; 24 Hours.
  • Mentoring required; 0 Hours.
  • Other (Specify); 0 Hours.

    Total: 30 Hours.

    Credits Achieved: 30/10 = 3.0.
    Credits Assigned: 3. 
    		•

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Elective  59305   National Certificate: Mineral Processing  Level 2  NQF Level 02  Passed the End Date -
    Status was "Reregistered"     		 2023-06-30  MQA 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    1. ADCORP TECHNICAL TRAINING (PTY) LTD 
    2. ASSMANG BEESHOEK MINE 
    3. BAFOKENG RASIMONE MANAGEMENT SERVICES PTY LTD 
    4. DE BEERS CONSOLIDATED MINES VENETIA 
    5. EASTERN CHROME MINES SAMANCOR 
    6. ERGO BUSINESS DEVELOPMENT ACADEMY NPC 
    7. EXXARO COAL (PTY) LTD 
    8. FINSCH DIAMOND MINE(PTY) LTD 
    9. FOSKOR (PTY) LTD 
    10. FRASER ALEXANDER PTY LTD 
    11. HARMONY GOLD MINING CO LTD 
    12. IMPALA PLATINUM SERVICES LTD 
    13. KABELANO TRAINING SOLUTIONS (PTY) LTD 
    14. KHUMANI IRON ORE MINE 
    15. KOLOMELA MINE 
    16. KUMBA IRON ORE (SISHEN) 
    17. Kumba Sishen HRD Centre 
    18. METSKILL PTY LTD 
    19. MMTI Holdings 
    20. MODIKWA MINING PERSONNEL SERVICES PTY L TD 
    21. Nokaneng Environmental Management Consulting 
    22. NORTHAM PLATINUM LTD 
    23. PALABORA COPPER (PTY) LTD 
    24. POWERGATE TRAINING PTY LTD 
    25. PRIDE OF SUCCESS (PTY) LTD 
    26. PROGRESSIVE TRAINING DEVELOPMENT AND PROJECTS (PTY) LTD 
    27. RICHARDS BAY MINING PTY LTD 
    28. SASOL GLOBAL LEARNING 
    29. SIBANYE GOLD ACADEMY PROPRIETARY LIMITED 
    30. THARISA MINERALS (PTY) LTD 
    31. THE BENEFICIATION ACADEMY 
    32. TOP PERFORMERS FOR AFRICA CC 
    33. TOTAL COVERAGE CONSULTING 
    34. TSHUANA DI SA HWEGO HRD SOLUTIONS 
    35. TWO RIVERS PLATINUM (PTY) LTD 


    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.