All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.

SOUTH AFRICAN QUALIFICATIONS AUTHORITY

REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE:

Perform winding/rewinding of complex electro-mechanical components

SAQA US ID	UNIT STANDARD TITLE
12392	Perform winding/rewinding of complex electro-mechanical components
ORIGINATOR
SGB Manufacturing and Assembly Processes
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-
FIELD			SUBFIELD
Field 06 - Manufacturing, Engineering and Technology			Manufacturing and Assembly
ABET BAND	UNIT STANDARD TYPE	PRE-2009 NQF LEVEL	NQF LEVEL	CREDITS
Undefined	Regular	Level 3	NQF Level 03	40
REGISTRATION STATUS		REGISTRATION START DATE	REGISTRATION END DATE	SAQA DECISION NUMBER
Passed the End Date - Status was "Reregistered"		2018-07-01	2023-06-30	SAQA 06120/18
LAST DATE FOR ENROLMENT		LAST DATE FOR ACHIEVEMENT
2024-06-30		2027-06-30

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.

This unit standard does not replace any other unit standard and is not replaced by any other unit standard.

PURPOSE OF THE UNIT STANDARD

Performing winding/rewinding of complex electro-mechanical components to manufacture/repair equipment.

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING

This unit standard has been designed as the start of a progression. It is one of a series of unit standards for activities at and above this level. The credits assigned to it are based on the assumption that I am learning what is needed for this unit standard as part of my learning for a range of related unit standards at this level. If I have experience in these related activities but do not have credits for them, I can obtain credits by being assessed through a process that recognises prior learning. If I do not have such experience of related activities, then my learning time will be increased. I can choose to be assessed and obtain credits against those other unit standards as I make progress towards the outcomes of this unit standard.

UNIT STANDARD RANGE

1. The learner is required to work under limited supervision. 2. Activities of winding/rewinding of components include performing settings and adjustments to machinery. 3. Components include stators, rotors, armatures, field frames, transformer coils, screw coils, disc transformer coils.

Specific Outcomes and Assessment Criteria:

SPECIFIC OUTCOME 1

Prepare for work activity.

OUTCOME NOTES

Read job instructions/production schedule and determine sequence of operations Prepare work area for winding/rewinding activities Check and prepare materials and tools required are at work station Perform pre-operational inspection on components Inspect and clean components Report unsafe or worn parts or defective equipment or potential hazards Use special personal protective equipment

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Good quality production continues.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 2

2. Sufficient materials/components continuously available.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 3

3. All defective components and materials are marked or removed from the production line.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 4

4. Scrap is disposed of and surplus material stored.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 5

5. Work area is restored to a safe and serviceable condition.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

SPECIFIC OUTCOME 2

Wind/rewind components.

OUTCOME NOTES

Move and secure components for winding/rewinding where required Set up coil winding machine Manufacture and fit coils and insulation in required sequence Monitor material flow and respond to shortages Secure/lash/brace windings Connect and join coil ends in required configuration Identify and mark terminating leads

OUTCOME RANGE

Winding/rewinding includes working with barwound, soft wound and formwound windings. Set up includes material set up and former/stem set up. Coil terminations include brazing, soldering, tig welding and resistance welding and configuration.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Good quality production continues.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 2

2. Sufficient materials/components continuously available.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 3

3. All defective components and materials are marked or removed from the production line.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 4

4. Scrap is disposed of and surplus material stored.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 5

5. Work area is restored to a safe and serviceable condition.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

SPECIFIC OUTCOME 3

Apply quality checks on windings.

OUTCOME NOTES

Inspect and test windings Recognise defects and mark or remove defective components

OUTCOME RANGE

Electrical testing equipment includes meggars, multimeters, pressure testing equipment.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Good quality production continues.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 2

2. Sufficient materials/components continuously available.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 3

3. All defective components and materials are marked or removed from the production line.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 4

4. Scrap is disposed of and surplus material stored.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 5

5. Work area is restored to a safe and serviceable condition.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

SPECIFIC OUTCOME 4

Perform finishing activities.

OUTCOME NOTES

Dispose of scrap material and store any surplus materials Restore work area to a serviceable condition

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Good quality production continues.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 2

2. Sufficient materials/components continuously available.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 3

3. All defective components and materials are marked or removed from the production line.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 4

4. Scrap is disposed of and surplus material stored.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 5

5. Work area is restored to a safe and serviceable condition.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

SPECIFIC OUTCOME 5

Report out of compliance or unsafe conditions while working.

OUTCOME NOTES

Report problems with materials, components and equipment

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Good quality production continues.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 2

2. Sufficient materials/components continuously available.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 3

3. All defective components and materials are marked or removed from the production line.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 4

4. Scrap is disposed of and surplus material stored.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 5

5. Work area is restored to a safe and serviceable condition.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

SPECIFIC OUTCOME 6

Work safely with due care for self, fellow workers, equipment, materials and the environment.

OUTCOME NOTES

Work safely at heights and with movable components

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Good quality production continues.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 2

2. Sufficient materials/components continuously available.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 3

3. All defective components and materials are marked or removed from the production line.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 4

4. Scrap is disposed of and surplus material stored.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 5

5. Work area is restored to a safe and serviceable condition.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

SPECIFIC OUTCOME 7

Work and participate in team processes.

ASSESSMENT CRITERIA

ASSESSMENT CRITERION 1

1. Good quality production continues.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 2

2. Sufficient materials/components continuously available.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 3

3. All defective components and materials are marked or removed from the production line.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 4

4. Scrap is disposed of and surplus material stored.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

ASSESSMENT CRITERION 5

5. Work area is restored to a safe and serviceable condition.

ASSESSMENT CRITERION NOTES

Indicators: 1. Total range of checks on materials and components are regularly and consistently performed 2. Components are identified and cleaned 3. Equipment is set up according to worksite and safety procedures 4. Coils and insulation are manufactured, fitted and adjusted according to specifications 5. Winding/rewinding process is followed in required sequence according to worksite specifications 6. Process never stops through lack of materials/components where it is within my control 7. Problems are communicated to appropriate personnel 8. Correct testing equipment is selected and used in a safe manner 9. Inspection and testing procedures are followed 10. A clean and tidy work environment is maintained 11. Work is carried out in a safe manner 12. Appropriate personal protective equipment is used 13. Production data is accurately documented 14. Reporting is done on time and accurately Understanding confirmed: 1. Discuss and explain: Consequences of incorrect set up of machinery Reasons for selecting specific materials and tools Coil terminations, including identification and marking thereof Consequences of manufacturing coils and insulation in the incorrect sequence Reasons for securing windings Purpose of inspecting and testing windings 2. Quality awareness: (impact on internal/external customers) of defective materials or components 3. Implications of not responding or responding slowly to problems at work station 4. Implications for accuracy of the misuse of testing equipment 5. Impact of not maintaining a continuous production flow 6. Need for accurate up-to-date documentation on production/shift occurrences 7. Implications of not following safe working practices and using appropriate personal protective equipment

UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS

My assessment will be governed by the policies and guidelines of the MERSETA Education and Training Quality Assurer who has jurisdiction over this field of learning. My assessor will (at the very least) be accredited and have a technical qualification in this learning area. I can be assessed in the language of my choice although if I have to report incidents or conditions to someone else, I will be assessed on my ability to report in the language commonly used in my working environment. I will be assessed in the workplace but I can submit documents, projects, test results and assignments that were not produced in the workplace. I can be assessed against this unit standard to obtain credits or as part of an integrated assessment for a qualification.

UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE

1. Names & functions of: Insulating materials Components Types of coils used Electrical testing equipment Product and equipment terminology associated with an electro-mechanical plant Material/component defects that may occur in an electro-mechanical plant. 2. Attributes, descriptions, characteristics & properties: Material/component defects that may occur in an electro-mechanical plant Types and applications of insulation materials End users of product Types and causes of production defects. 3. Sensory cues: Cues for different defects (what I see, hear, smell, feel). 4. Purpose of: Winding/rewinding electro-mechanical components Quality checks and procedures Reporting incidents and conditions. 5. Processes, events, causes and effects, implications: Process and sequence of operation of an electro-mechanical plant Causes and responses to common problems Implications and consequences of situations such as, e.g. using poor quality, damaged or faulty materials, allowing faulty processes to continue, delaying reports about problems in work area Importance of continuous production flow. 6. Procedures and techniques: Methods of winding/rewinding electro-mechanical components Techniques/methods of terminating coil ends Methods of bracing, lashing, securing of coils and components Electrical testing procedures Finishing procedures Ways of minimising scrap Feeding and tensioning techniques Communication procedures Recording and reporting procedures. 7. Regulations, legislation, agreements, policies, standards: Quality standards and specifications Applicable safety, health and environmental protection legislation and standards. 8. Theory: rules, principles, laws: Concepts of quality assurance related to this activity Basic electrical principles. 9. Relationships, systems: Relationship between customer needs and product specifications.

Critical Cross-field Outcomes (CCFO):

UNIT STANDARD CCFO IDENTIFYING

Identify and solve problems: Recognise and respond to problems/defects.

UNIT STANDARD CCFO ORGANISING

Organise and manage myself and my activities: According to procedures, following regular, consistent methodical work patterns In planning sequencing of work.

UNIT STANDARD CCFO COLLECTING

Collect, analyse, organise and critically evaluate information: Collect sensory information from the process and the components Classify the information and identify deviations from the norm.

UNIT STANDARD CCFO COMMUNICATING

Communicate effectively: Record outputs, incidents, measurements Report incidents and conditions Complete required documentation.

UNIT STANDARD CCFO SCIENCE

Use science and technology effectively and critically: Conduct electrical tests on components and diagnose faults and defects.

UNIT STANDARD CCFO DEMONSTRATING

Demonstrate an understanding of the world as a set of related systems: Understand the functions of wringing/rewinding of electro-mechanical machines.

REREGISTRATION HISTORY

As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015.

QUALIFICATIONS UTILISING THIS UNIT STANDARD:

	ID	QUALIFICATION TITLE	PRE-2009 NQF LEVEL	NQF LEVEL	STATUS	END DATE	PRIMARY OR DELEGATED QA FUNCTIONARY
Core	58862	National Certificate: Electro-Mechanical Winding	Level 3	NQF Level 03	Passed the End Date - Status was "Reregistered"	2023-06-30	MERSETA
Elective	21015	National Certificate: Metal and Engineering Manufacturing Processes	Level 3	NQF Level 03	Passed the End Date - Status was "Reregistered"	2011-02-16	Was MERSETA until Last Date for Achievement

PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD:

This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.

NONE

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