SAQA All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.
SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED QUALIFICATION: 

Occupational Certificate: Plastics Manufacturing Machine Operator 
SAQA QUAL ID QUALIFICATION TITLE
118697  Occupational Certificate: Plastics Manufacturing Machine Operator 
ORIGINATOR
Development Quality Partner - MERSETA 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY NQF SUB-FRAMEWORK
-   OQSF - Occupational Qualifications Sub-framework 
QUALIFICATION TYPE FIELD SUBFIELD
Occupational Certificate  Field 06 - Manufacturing, Engineering and Technology  Manufacturing and Assembly 
ABET BAND MINIMUM CREDITS PRE-2009 NQF LEVEL NQF LEVEL QUAL CLASS
Undefined  150  Not Applicable  NQF Level 03  Regular-ELOAC 
REGISTRATION STATUS SAQA DECISION NUMBER REGISTRATION START DATE REGISTRATION END DATE
Registered  EXCO 0522/24  2022-02-03  2025-12-31 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2026-12-31   2029-12-31  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This qualification does not replace any other qualification and is not replaced by any other qualification. 

PURPOSE AND RATIONALE OF THE QUALIFICATION 
Purpose:
The purpose of this qualification is to prepare the learner to operate as a Plastics Manufacturing Machine Operator.

A Plastics Manufacturing Machine Operator performs routine operations and maintenance tasks on plastics manufacturing equipment.

A qualified learner will be able to:
  • Monitor the conversion process.
  • Perform basic maintenance on tooling and manufacturing equipment.
  • Perform routine maintenance on manufacturing equipment.
  • Perform routine operations.
  • Perform tool, die and forming device changeover operations.
  • Perform loading, lifting and safe handling of dies and overhead crane.

    Rationale:
    There is a substantial demand for Plastics Manufacturing Machine Operators across various manufacturing sectors. Plastics Manufacturing Machine Operators are responsible for monitoring and reporting on efficient running of the machine to ensure that quality plastics products are manufactured. The availability of an occupational certificate will ensure training of learners who wish to qualify as Plastics Manufacturing Machine Operators. There are currently similar qualifications registered on the National Qualification Framework (NQF), however, these qualifications differ from the Occupational Certificate: Plastics Manufacturing Machine Operator in terms of sector, content, products, application and the NQF levels.

    This qualification is designed in such a way that it provides learners with generic knowledge and skills that can be applied in a variety of plastics manufacturing processes such as injection moulding, blow moulding, extrusion, thermoforming, to name but a few. Competent learners will be able to move from one manufacturing context such as pharmaceutical companies, automotive components manufactures and other packing companies within different sectors. The plastics manufacturing sector is rapidly changing from a technology point of view as well as the sustainability perspective. The sector will thus benefit from operators that will perform their tasks in a resource efficient manner and to adapt to new technology. This qualification will enable an operator to be adaptable and agile in an everchanging environment.
    The availability of qualified Plastics Manufacturing Machine Operators will benefit societies by ensuring that recycling of plastics products is effectively and efficiently carried out and contributes towards sustaining communities. The qualified learners are potential entrepreneurs to formalise the informal recycling activities, thus formal employment expansion leading to economic growth.

    Qualified learners can participate effectively in the various manufacturing sectors, whether in small, medium and large enterprises. The qualification is aimed at new entrants as well as learners who have been working within the plastics manufacturing industry.

    Upon completion of this qualification, learners can advance their careers by taking higher level responsibilities as team leader and supervisory positions and higher qualifications such as Plastics Manufacturing Machine Setters. There is no required registration with a professional body as no professional body exists for this occupation. 

  • LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
  • Learners will gain access to the qualification through RPL for Access as provided for in the QCTO RPL Policy. RPL for access is conducted by accredited education institution, skills development provider or workplace accredited to offer that specific qualification/part qualification.
  • Learners who have acquired competencies of the modules of a qualification or part qualification will be exempted from modules through RPL.
  • Learners will be awarded credits for or towards the qualification or part qualification through RPL as provided in the QCTO RPL Policy. RPL for credits provides for the formal award of credits for, or towards a qualification or part-qualification registered on the NQF.

    RPL for access to the external integrated summative assessment
    Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by issuing a statement of result or certifying a work experience record.

    Entry Requirements:
    The minimum entry requirement for this qualification is:
  • NQF Level 1 qualification. 

  • RECOGNISE PREVIOUS LEARNING? 

    QUALIFICATION RULES 
    This qualification consists of the following compulsory Knowledge, Practical Skill and Work Experience Modules:

    Knowledge Modules:
  • 714204-001-00-KM-01, Workplace Fundamentals, Level 2, 3 Credits.
  • 714204-001-00-KM-02, Health and Safely within a Manufacturing Context, Level 2, 2 Credits.
  • 714204-001-00-KM-03, Plastics Manufacturing Related Hand Tools, Power Tools, Measuring, Lifting and Stacking Equipment, Level 2, 5 Credits.
  • 714204-001-00-KM-04, Plastics Fundamentals, Level 2, 4 Credits.
  • 714204-001-00-KM-05, Fundamentals of Plastics Conversion Processes, Level 2, 4 Credits.
  • 714204-001-00-KM-06, Performing Plastics Manufacturing Finishing and Packaging Operations, Level 2, 2 Credits.
  • 714204-001-00-KM-07, Plastic Technology, Level 3, 6 Credits.
  • 714204-001-00-KM-08, Plastic Technology as it Applies to Plastic Manufacturing Processes, Level 3, 6 Credits.

    Total number of credits for Knowledge Modules: 36

    Practical Skill Modules:
  • 714204-001-00-PM-01, Use, Handle, Care for and Store Hand and Power Tools, Measuring Instruments, Lifting and Stacking Equipment, Level 2, 4 Credits.
  • 714204-001-00-PM-02, Monitor the Conversion Process, Level 2, 4 Credits.
  • 714204-001-00-PM-03, Perform Finishing and Packaging Operations, Level 2, 4 Credits.
  • 714204-001-00-PM-04, Perform Basic Maintenance on Tooling and Equipment, Level 2, 4 Credits.
  • 714204-001-00-PM-05, Operate Ancillary Lifting Equipment within the Statutory Requirements as well as Organisations, Level 2, 5 Credits.
  • 714204-001-00-PM-06, Perform Routine Maintenance on Manufacturing Equipment, Level 3, 15 Credits.
  • 714204-001-00-PM-07, Perform Plastics Manufacturing Routine Operations, Level 3, 15 Credits.
  • 714204-001-00-PM-08, Perform Tool, Die and Forming Device Changeover Operations, Level 3, 15 Credits.

    Total Number of Credits of Practical Skill Modules: 66

    Work Experience Modules:
  • 714204-001-00-WM-01, Plastics Manufacturing Conversion Processes, Level 2 5 Credits.
  • 714204-001-00-WM-02, Finishing and Packaging Operations, Level 2, 5 Credits.
  • 714204-001-00-WM-03, Basic Maintenance on Tooling and Equipment Operations, Level 2, 5 Credits.
  • 714204-001-00-WM-04, Processes Related to the Operation of Ancillary Lifting Equipment within the Statutory Requirements as well as Organisations' Policies, Level 2, 2 Credits.
  • 714204-001-00-WM-05, Routine Maintenance on Manufacturing Equipment, Level 3, 6 Credits.
  • 714204-001-00-WM-06, Plastics Manufacturing Routine Operations, Level 3, 15 Credits.
  • 714204-001-00-WM-07, Tooling, Die and Forming Device Changeover Operations, Level 3, 14 Credits.

    Total number of credits for Work Experience Modules: 52 

  • EXIT LEVEL OUTCOMES 
    1. Monitor the conversion process.
    2. Perform basic maintenance on tooling and equipment.
    3. Perform routine maintenance on manufacturing equipment.
    4. Perform routine operations.
    5. Perform tool, die and forming device changeover operations.
    6. Perform loading, lifting and safe handling of dies and overhead crane. 

    ASSOCIATED ASSESSMENT CRITERIA 
    Associated Assessment Criteria for Exit Level Outcome 1:
  • Select appropriate tools and equipment according to the production schedule.
  • Read and interpret documentation provided.
  • Select, gather and prepare required input material and consumables according to instructions.
  • Handle and process input material accordingly.
  • Perform the necessary operations on plastics manufacturing machine/ equipment are performed within scope of work.
  • Record processing conditions, outputs, stoppages, and changes and determine output figures.
  • Recognise and report changes which affect the manufacturing process.
  • Identify, respond to, record and report problems related to manufacturing equipment accordingly.
  • Restart equipment and process that has been pre-set by a Setter, when necessary.
  • Monitor the performance of manufacturing equipment and take the necessary action to respond to changes.
  • Adhere to health and safety requirements.
  • Perform housekeeping activities.
  • Process and handle scrap and returns according to procedures.

    Associated Assessment Criteria for Exit Level Outcome 2:
  • Identify tools and supplies/ consumables required for basic maintenance.
  • Identify the type of basic maintenance required.
  • Perform basic maintenance within area of scope (basic maintenance includes but is not limited to cleaning, dusting, lubricating, etc.)
  • Report problems related to tooling, parts or equipment that require maintenance outside one's scope.
  • Handle and store tools and equipment according to Standard Operating Procedures.
  • Adhere to health and safety requirements to whilst performing basic maintenance on tooling and equipment.
  • Perform housekeeping activities.


    Associated Assessment Criteria for Exit Level Outcome 3:
  • Observe performance of machinery and equipment. (Performance includes ability of machinery to start, stop, etc.).
  • Identify and record malfunctioning and faulty machinery and equipment.
  • Respond to questions and explain issues related to performing routine maintenance on a production machine.
  • Perform routine maintenance activities within scope.
  • Report any identified maintenance problems to appropriate personnel.
  • Update maintenance records.
  • Adhere to health and safety requirements to whilst performing routine maintenance on manufacturing equipment.
  • Perform housekeeping activities.

    Associated Assessment Criteria for Exit Level Outcome 4:
  • Read and interpret the production schedule
  • Perform start up and shut down procedures on the manufacturing equipment.
  • Report and record information related to manufacturing equipment and operations.
  • Discuss and explain issues related to manufacturing equipment and operations.
  • Perform and carry out preparation for purging and material changeover or colour changeover procedures.
  • Conduct quality checks, perform troubleshooting operations and resolve identified problems.
  • Make minor adjustments.
  • Inform appropriate personnel about identified problems.
  • Make contributions in team debriefing sessions.
  • Monitor equipment and material.
  • Perform housekeeping.
  • Perform manufacturing best practices (best practices include but are not limited to housekeeping, teamwork, visual performance measurements and attainment of 5 philosophies include but are not limited to Sorting, setting in order, Standardising, Sustainability, Shining, etc.)
  • Adhere to standard conditions of employment inclusive of statutory Health, Safety, Environmental and Energy requirements.

    Associated Assessment Criteria for Exit Level Outcome 5:
  • Determine requirements, select, and transport tooling.
  • Prepare tooling for changeover and storage.
  • Provide assistance for tooling changeover operations.
  • Maintain the condition of tooling during production.
  • Complete records, recognise and report problems.
  • Respond to questions and issues related to transporting and caring for tooling.
  • Ensure the safety of machinery operations. (Safe operations include but are not limited to statutory operations of lifting equipment).
  • Perform housekeeping.

    Associated Assessment Criteria for Exit Level Outcome 6:
  • Adhere to Health and Safety requirements.
  • Identify different types of lifting equipment as per job specifications.
  • Assess the condition of lifting equipment.
  • Lift equipment safely in accordance with Standard Lifting Procedures.
  • Take precautionary measures to ensure safety of fellow colleagues.
  • Move equipment according to Standard Operating Procedures 

  • INTERNATIONAL COMPARABILITY 
    The qualification has been compared with plastics related qualifications offered in New Zealand and the United States.

    New Zealand
    The South African Plastics Manufacturing Machine Operator qualification has been compared with New Zealand Certificate in Plastics Processing (Level 3) with an optional strand in Plastics Engineering, ID number 2974. The qualification has credits values ranging between 65 and 115. This qualification is offered by Competenz. Comparison was done in terms of entry requirements, duration, course content and credits.

    This qualification is aimed at learners who are currently employed within the plastics industry and would wish to gain knowledge and skills to operate plastics processing machinery. Entry requirements are not specified, except for employment in the plastics industry. The qualification has core unit standards which upon completion, learners will be awarded a qualification with 65 credits. In addition to this, learners can progress their learning by pursue an optional strand in Plastics Engineering with 115.

    Upon completion of core unit standards of the qualification learners will be able to:
  • Work safely as a member of a team in a plastics processing environment.
  • Apply knowledge of materials and production processes to produce plastics products.
  • Prepare for production, run and monitor machinery to produce plastic products.
  • Identify, resolve, and report on routine processing problems.

    Learners who pursue the optional strand, upon completion, will be able to:
  • Prepare machinery for plastics processing.
  • Use problem-solving techniques to troubleshoot plastics processing production and quality issues and implement actions to resolve issues.
  • Carry out routine service and maintenance requirements in accordance with machinery specifications.
  • Participate in plastics processing trials.

    Looking at credit values, the qualification is offered over a period of 6 months for learners who enrol against core unit standards and a year for learners who progress their learning by enrolling against the optional strand in Plastics Engineering.

    Similarities
    Similarities have been found with course content.

    Differences
    Differences have been found with credits allocated, entry requirements and duration. The South African qualification has high credit values. This can be attributed to the composition and structure of the qualification. The South African qualification comprises knowledge modules, practical skills modules and work experience modules. In addition, included in this qualification are modules that are pitched at level 2.

    Differences have also been found to be with the duration of the qualification. Based on the credit value, the South African Plastics Manufacturing Operator qualification is offered over a period of one year and two months.

    It has also been found that except for the unit standard Participate in plastics processing trials that is found in the optional Plastics Engineering strand, competencies covered by the other three (3) unit standards in this strand have been covered in the Occupational Certificate: Plastics Manufacturing Operator. These are compulsory for the attainment of the qualification.

    United States
    Penn State University offers short courses for Plastics Engineering Technology - BC(PLET) to undergraduate learners. Among these short courses, a few whose content has been covered in the South African qualification were found to cover the scope of content covered in the South African qualification. Titles of these as well as credits, reflected in brackets, are listed below:
  • PL ET 205 Introduction to Plastics (3). This unit covers introduction to the plastics industry including fundamental aspects of plastic materials and processing; introduces the chemical influence on mechanical and flow properties of plastic materials.
  • PL ET 206 M: Plastic Materials and properties (3) which covers the most common commercial plastics including their additives, fillers, and fibers; includes common physical tests used to determine material characteristics.
  • PL ET 222 Introduction to Plastics Processing (4). This learning course provides an introduction to plastics processing and is intended to provide broad foundational knowledge of the different types of plastics processing methods, equipment, and materials. Safe operation and practices are emphasised.
  • PL ET 227 Plastics Processing & Statistical Methods (4). The course is intended to give the learners the basic tools needed to identify and troubleshoot plastic processing problems.
  • PLET 323 Packaging Processes (3) In this course the learner will learn about plastic packaging processes of blow moulding, thermoforming, extrusion.

    Similarities
    Similarities were found to be with content covered in courses reflected above.

    Differences
    Differences were found to with the nature of the learning programmes. Whilst the South African Plastics Manufacturing Machine Operator is a stand-alone qualification, courses found in the Penn State University are units of learning in their own right. However, completion of these together with additional courses, that have not been listed above, will lead to the attainment of the qualification.

    Differences have also been found with credits that have been allocated to listed courses. According to the Senate Policy 34-60, forty-five (45) hours is equivalent to 1 credit. In light of this, credits allocated to individual courses are a lot higher than credits allocated to similar modules in the South African qualification.
    Comparison with regards to entry level requirements was not possible as this was specified for each course.

    Conclusion
    The Occupational Certificate: Plastics and Manufacturing Machine Operator compares favourably with courses and qualifications offered in other international countries in terms of course content and learners' profile. 

  • ARTICULATION OPTIONS 
    This qualification allows possibilities for both vertical and horizontal articulation.

    Horizontal Articulation:
  • Occupational Certificate: Production Process Machine Operator and Assembler, NQF Level 3.

    Vertical Articulation:
  • Occupational Certificate: Manufacturing Production Process Controller, NQF Level 4. 

  • NOTES 
    Qualifying for External Assessment:
    To qualify for an external assessment, learners must provide proof of completion of all required modules by means of statements of results and work experience records.

    Additional legal or physical entry requirements
    None

    Criteria for the accreditation of providers
    Accreditation of providers will be done against the criteria as reflected in the relevant curriculum on the QCTO website.

    The curriculum title and code: Plastics Manufacturing Machine Operator: 714204-001-00-00.

    Encompassed Trades
    This qualification encompasses the following trades as recorded on the NLRD.
    None

    Assessment Quality Partner (AQP)
  • MerSETA 

  • LEARNING PROGRAMMES RECORDED AGAINST THIS QUALIFICATION: 
     
    NONE 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS QUALIFICATION: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    NONE 



    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.