SAQA All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.
SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED QUALIFICATION: 

Occupational Certificate: Blow Moulding Machine Setter 
SAQA QUAL ID QUALIFICATION TITLE
110313  Occupational Certificate: Blow Moulding Machine Setter 
ORIGINATOR
Development Quality Partner - MERSETA 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY NQF SUB-FRAMEWORK
-   OQSF - Occupational Qualifications Sub-framework 
QUALIFICATION TYPE FIELD SUBFIELD
Occupational Certificate  Field 06 - Manufacturing, Engineering and Technology  Manufacturing and Assembly 
ABET BAND MINIMUM CREDITS PRE-2009 NQF LEVEL NQF LEVEL QUAL CLASS
Undefined  305  Not Applicable  NQF Level 05  Regular-ELOAC 
REGISTRATION STATUS SAQA DECISION NUMBER REGISTRATION START DATE REGISTRATION END DATE
Registered  EXCO 0522/24  2021-03-25  2025-12-31 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2026-12-31   2029-12-31  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This qualification does not replace any other qualification and is not replaced by any other qualification. 

PURPOSE AND RATIONALE OF THE QUALIFICATION 
Purpose:
The purpose of this qualification is to prepare a learner to operate as a Blow Moulding Machine Setter. A Blow Moulding Machine Setter optimally sets-up blow moulding machinery and relevant auxiliary equipment to manufacture components according to specifications.

A qualified learner will be able to:
  • Remove and install moulds, dies and forming devices and auxiliary equipment according to the procedure.
  • Manufacture plastic products.
  • Conduct operational maintenance and coordinate major maintenance on machines, equipment and tools following specifications.
  • Conduct trials on new moulds die and forming devices and materials to determine process parameters.

    Rationale:
    This qualification is one of the newly revised Plastics Manufacturing Machine Setter's specialised qualifications. The qualification is designed for learners who specialise in Blow Moulding Machine setting within the plastics manufacturing sector. The qualification is aimed at both new entrants as well as learners who have been working within the plastics manufacturing industry.

    Upon completion of the qualification, learners will be able to initiate and maintain plastics manufacturing processes by:
  • Setting-up die, forming device and auxiliary equipment and processes to manufacture quality plastic components.
  • Solving common problems to produce quality products to meet customer needs.
  • Interacting with others to achieve manufacturing objectives.
  • Advancing their careers in taking higher-level responsibilities within their respective organisations. The responsibilities include amongst others, team leader and supervisory positions.
  • Participating effectively in the plastic manufacturing industry, whether in small, medium and large enterprises.

    Furthermore, this qualification will provide learners with a foundation to pursue the other two (2) specialised qualifications within the plastics manufacturing sector, these being:
  • Occupational Certificate: Injection Moulding Machine.
  • Occupational Certificate: Extrusion Machine Setter. 

  • LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
    Recognition of Prior Learning (RPL):
    RPL for Access to the External Integrated Summative Assessment:
    Accredited providers and approved workplaces must apply the internal assessment criteria specified in the related curriculum document to establish and confirm prior learning. Accredited providers and workplaces must confirm prior learning by stating results or by certifying a work experience record.

    RPL for Access to the Qualification:
    Accredited providers and approved workplaces may recognise prior learning against the relevant access requirements.

    Entry Requirements:
    The minimum entry requirement for this qualification is:
  • NQF Level 1 qualification. 

  • RECOGNISE PREVIOUS LEARNING? 

    QUALIFICATION RULES 
    This qualification is made up of compulsory Knowledge, Practical Skill and Work Experience Modules:

    Knowledge Modules:
  • 714208-001-00-KM-01, Workplace fundamentals, Level 2, 3 Credits.
  • 714208-001-00-KM-02, Health and Safely within a manufacturing context, Level 2, 2 Credits.
  • 714208-001-00-KM-03, Hand tools, measuring, lifting and stacking equipment, Level 2, 6 Credits.
  • 714208-001-00-KM-04, Physical Science, Level 2, 5 Credits.
  • 714208-001-00-KM-05, Fundamentals of Plastics Material Science, Level 2, 5 Credits.
  • 714208-001-00-KM-06, Fundamentals of Plastic Technology, Level 2, 10 Credits.
  • 714208-001-00-KM-07, Quality in the Manufacturing process, Level 2, 4 Credits.
  • 714208-001-00-KM-08, Applied Mathematics NQF level 3, Level 3, 3 Credits.
  • 714208-001-00-KM-09, Plastics Material Science, Level 3, 10 Credits.
  • 714208-001-00-KM-10, Basic Principles of Engineering, Level 3, 6 Credits.
  • 714208-001-00-KM-11, Plastic Technology, Level 3, 6 Credits.
  • 714208-001-00-KM-12, Plastic Technology as it applies to Plastic Manufacturing Processes, Level 3, 6 Credits.
  • 714208-001-00-KM-13, Monitoring and Maintenance of Plastics Production Process, Level 4, 6 Credits.
  • 714208-001-00-KM-14, Plastics Technology, Level 4, 9 Credits.
  • 714208-001-00-KM-15, Monitoring and Maintenance of Plastics Production Process, Level 5, 15 Credits.
  • 714208-001-00-KM-16, Basic Theory of Part Design, Level 5, 6 Credits.
  • 714208-001-00-KM-17, Basic Theory of Forming Device design, Level 5, 6 Credits.
  • 714208-001-00-KM-18, Fundamentals of Team leadership, Level 5, 4 Credits.
    Total number of credits for Knowledge Modules: 112

    Practical Skill Modules:
  • 714208-001-00-PM-01, Use tools and equipment for plastics manufacturing machine setting process, Level 2, 2 Credits.
  • 714208-001-00-PM-03, Handle, transport and care for mould, tools, forming device and auxiliary equipment, Level 2, 2 Credits.
  • 714208-001-00-PM-06, Install and remove blow mould and auxiliary equipment, Level 2, 2 Credits.
  • 714208-001-00-PM-08, Handle and store materials and perform recycling operations, Level 2, 2 Credits.
  • 714208-001-00-PM-10, Install and remove blow moulding machine and auxiliary equipment, Level 3, 3 Credits.
  • 714208-001-00-PM-13, Shut-down blow moulding machine and auxiliary equipment, Level 3, 3 Credits.
  • 714208-001-00-PM-16, Start-up blow moulding machine and auxiliary equipment Level 3, 3 Credits.
  • 714208-001-00-PM-18, Perform routine checks and maintenance on plastics processing equipment, Level 4, 3 Credits.
  • 714208-001-00-PM-20, Set- up and programme a blow moulding machine and auxiliary equipment, Level 4, 5 Credits.
  • 714208-001-00-PM-23, Shut-down blow moulding machine and auxiliary equipment, Level 4, 2 Credits.
  • 714208-001-00-PM-26, Monitor and evaluate blow moulding processes to optimise production output, Level 5, 15 Credits.
  • 714208-001-00-PM-28, Coordinate maintenance on machines, equipment and tools, Level 5, 12 Credits.
  • 714208-001-00-PM-30, Perform trials on designated mould, tools, forming device and material without setting sheet for blow moulding Level 5, 15 Credits.
    Total number of credits for Practical Skill Modules: 69

    Work Experience Modules:
  • 714208-001-00-WM-02, Handling, transporting and caring for mould, tools, forming device and auxiliary equipment for blow moulding, Level 2, 2 Credits.
  • 714208-001-00-WM-05, Blow mould installation and removal process, Level 2, 2 Credits.
  • 714208-001-00-WM-07, Handling, storing materials and performing recycling operations, Level 2, 2 Credits.
  • 714208-001-00-WM-09, Installing and removing mould, tools forming device and auxiliary equipment for blow moulding, Level 3, 3 Credits.
  • 714208-001-00-WM-12, Shutting-down blow moulding machine and auxiliary equipment, Level 3, 2 Credits.
  • 714208-001-00-WM-15, Starting-up blow moulding machine and auxiliary equipment, Level 3, 3 Credits.
  • 714208-001-00-WM-17, Performing routine checks and maintenance on plastics processing equipment, Level 5, 3 Credits.
  • 714208-001-00-WM-19, Setting-up and programming blow moulding machine and auxiliary equipment, Level 5, 6 Credits.
  • 714208-001-00-WM-20, Setting-up and programming extruder and auxiliary equipment, Level 5, 6 Credits.
  • 714208-001-00-WM-22, Shutting-down the blow moulding machine and auxiliary equipment, Level 5, 4 Credits.
  • 714208-001-00-WM-25, Monitoring and evaluating blow moulding processes to optimise production output, Level 5, 30 Credits.
  • 714208-001-00-WM-27, Coordinate maintenance on machines, equipment and tools, Level 5, 16 Credits.
  • 714208-001-00-WM-29, Conducting trials on moulds, tools, forming device and materials for blow moulding, Level 5, 25 Credits.
  • 714208-001-00-WM-31, Exposure to the value chain in a Plastic manufacturing process, Level 5, 20 Credits.
    Total number of credits for Work Experience Modules: 124 

  • EXIT LEVEL OUTCOMES 
    1. Plan and prepare for the plastic manufacturing process.
    2. Install mould, tools, forming device and auxiliary equipment.
    3. Safely set up, program, startup, optimise and shut down the machine and auxiliary equipment.
    4. Remove die and forming device.
    5. Conduct operational maintenance inspections and record on machines and auxiliary equipment. 

    ASSOCIATED ASSESSMENT CRITERIA 
    Associated Assessment Criteria for Exit Level Outcome 1:
  • Obtain, read and understand documentation.
  • Adhere to Health and Safety requirements.
  • Select hand tools and measuring equipment; and prepare the work area.
  • Identify materials and additives according to production requirements.
  • Prepare materials according to specifications.
  • Blend materials according to the formulations.
  • Clean blending equipment after use.
  • Loaded blended materials into the hopper.

    Associated Assessment Criteria for Exit Level Outcome 2:
  • Identify the correct mould, tools and forming device according to the relevant documentation.
  • Inspect, safely handle and transport mould, tools and forming device to the machine.
  • Lift and secure mould, tools and forming device to the machine.
  • Connect services accordingly.

    Associated Assessment Criteria for Exit Level Outcome 3:
  • Test pre-startup checks and test all safety devices.
  • Safely set up the machine and auxiliary equipment according to material, die and forming device specifications to establish baseline parameters.
  • Startup machine and auxiliary equipment.
  • Monitor manufacturing process, inspect and test the quality of the plastic product to achieve optimum parameters.
  • Indicate factors to be considered in optimising the process parameters.
  • Shutdown machine and auxiliary equipment.
  • Purge and empty machine barrel.
  • Bag, weigh, label and return unused raw materials to the storage area.
  • Perform housekeeping on the machine and work area.

    Associated Assessment Criteria for Exit Level Outcome 4:
  • Disconnect services accordingly.
  • Remove mould, tools and forming device.
  • Inspect, safely handle and transport mould, tools and forming device to the appropriate storage area.

    Associated Assessment Criteria for Exit Level Outcome 5:
  • Inspect pneumatic, hydraulic, electrical and mechanical components for worn or damaged parts and record actions to be taken.
  • Identify and record safety issues.

    Integrated Assessment:
    Integrated Formative Assessment:
    The skills development providers will use the curriculum to guide them on the stipulated internal assessment criteria and weighting. They will also apply the scope of practical skills and applied knowledge as stipulated by the internal assessment criteria. This formative assessment leads to entrance into the integrated external summative assessment.

    Integrated Summative Assessment:
    An External Integrated Summative Assessment, conducted through the relevant QCTO Assessment Quality Partner is required to issue this qualification. The External Integrated Summative Assessment will focus on the Exit Level Outcomes and Associated Assessment Criteria. 

  • INTERNATIONAL COMPARABILITY 
    The South African Blow Moulding Machine Setter qualification, as one of the Plastics Manufacturing Machine Setter specialised qualifications, as compared to qualifications offered in New Zealand, Ireland and Australia because of comparability regarding National Qualifications Frameworks.

    New Zealand:
    The New Zealand Qualifications Authority has registered several Plastics Processing qualifications ranging from NQF Level 1-4. These qualifications are clustered as The National Certificate in Plastics Processing Technology, the National Certificate in Plastics Processing Technology (Production) and the National Certificate in Plastics Processing Technology (Technical), offered by Competenz.

    Extrusion Blow Moulding was found to be one of the 'strands' or areas of specialisations found in all the three qualifications mentioned above. Learners who pursue this strand, are exposed to the generic core unit standards that cover quality assurance, plastics materials, health and safety requirements and engineering skills. In addition to these, learners are required to choose unit standards related to their workplace specifics. In this case, Extrusion Blow Moulding related unit standards. The remainder of the credits will be derived from other elective unit standards of their choice.

    Upon completion of their learning regarding this strand, learners will be able to:
  • Control and trial the extrusion blow moulding process for a simple extrusion blow mould.
  • Service a die head for extrusion blow moulding.
  • Set up and start up an extrusion blow moulding machine to run advanced or complex moulds.

    Credits allocated to each of these unit standards range between 6 and 12. There is an open entry into NQF Level 2 Plastics Manufacturing related qualifications. However, the attainment of an NQF Level 2 qualification is a requirement for further learning towards higher level plastics related qualifications.

    The South African Blow Moulding Machine Setter qualification compares to the New Zealand plastics related qualification of National Certificate in Plastics Processing Technology (Technology, Production and Technical) in terms of the generic content covered, i.e. knowledge and skills, Health, Safety and Environmental requirements; raw materials, tools and equipment; quality requirements and manufacturing processes.

    Similarities have also been found with unit standards that are specific to the Extrusion Blow Moulding 'strand'.

    In both instances, learners who complete these qualifications will operate in a sector of their choice within the plastics manufacturing industry.

    Ireland:
    Extrusion Blow Moulding (5M3067) qualification is one of the Plastics Manufacturing related qualifications found on the European Qualifications Framework. This qualification is pegged at NQF Level 5, with 120 Credits. The First Polymer Training Skillnet offers the qualifications.

    This qualification can be obtained on a full time or part-time basis. Learners on a full-time basis can complete the qualification over a year, whilst those on a part-time basis can take two years to complete. The duration of each module is between 4 to 6 weeks.

    Some of the modules found in the Extrusion Blow Moulding qualification include amongst others: plastic material selection and processing, product process validation, blow moulding process optimisation, blow moulding process validation, blow mould machine setting. Elective modules include amongst others: plastic part design and essential mould design.

    Similarities between the South African Blow Moulding Machine Setter and qualifications offered in countries compared to, were found to be concerning the core competencies covered in the core modules. Competencies covered in modules for the Extrusion Blow Moulding 'strand' levels at which the New Zealand unit standards, as well as the qualifications, are pegged make provision for areas of specialisation in the South African context and terms of 'strands' in other countries. Lastly, learners who complete the qualifications or modules will be expected to operate in a specific workplace of their choice within the plastics industry.

    Differences:
    Differences have been noted in terms of the design or packaging of the South African Blow Moulding Machine Setter qualification. Within the South African context, this is a specialised qualification within the plastics manufacturing sector although learners will be awarded this qualification upon completion, they will not be awarded the artisan status.

    Differences have also been noted in the credits allocated to individual qualifications. The South African Blow Moulding Machine Setter qualification has 305 Credits because of the inclusion of NQF Level 2, 3 and 4 modules or learning units in the qualification. This is higher compared to credits of qualifications offered in other countries where the entry-level is higher, i.e. NQF Level 3.

    Differences have also been noted with regards to the learning duration. The South African Blow Moulding Machine Setter qualification is offered over three (3) years. This allows progression from lower-level learning programmes, that is, from NQF Level 2, to the ultimate exit level which is pegged at NQF Level 5. Whereas in New Zealand and Ireland, learners exit each qualification upon completion.

    The evolution of materials and technology has demanded new processing requirements which have been incorporated into the blow moulding technology, hence the title 'Blow Moulding Machine Setter' is appropriate within the South African context.

    Conclusion:
    The South African qualification is comparable to what is found in competencies that are contained in plastics manufacturing-related qualifications offered in other countries. It is therefore concluded that the Blow Moulding Machine Setter qualification favourably compares to qualifications offered in other countries. 

  • ARTICULATION OPTIONS 
    This qualification provides opportunities for horizontal and vertical articulation options.

    Horizontal Articulation:
  • Occupational Certificate: Plastics Manufacturing Machine Setter, NQF Level 5.

    Vertical Articulation:
  • Occupational Certificate: National Diploma: Plastics Technology, NQF Level 6. 

  • MODERATION OPTIONS 
    N/A 

    CRITERIA FOR THE REGISTRATION OF ASSESSORS 
    N/A 

    NOTES 
    Qualifying for External Assessment:
    In order to qualify for an external assessment, learners must provide proof of completion of all required modules by means of statements of results and work experience records.

    Additional Legal or Physical Entry Requirements:
  • None.

    Criteria for the accreditation of providers:
    Accreditation of providers will be done against the criteria as reflected in the relevant curriculum on the QCTO website.

    The curriculum title and code is: Glass Process Operator: 718103-000-00-00.

    Encompassed Trade:
    This qualification encompasses the following trades as recorded on the NLRD:
  • None.

    Assessment Quality Partner (AQP):
  • National Artisan Moderation Body (NAMB).

    Related Parent Qualification:
  • None 

  • LEARNING PROGRAMMES RECORDED AGAINST THIS QUALIFICATION: 
     
    NONE 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS QUALIFICATION: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    NONE 



    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.