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SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Maintain brakes and clutches 
SAQA US ID UNIT STANDARD TITLE
13282  Maintain brakes and clutches 
ORIGINATOR
SGB Manufacturing and Assembly Processes 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Manufacturing and Assembly 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 3  NQF Level 03 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 
2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
Learners in the field of engineering require the skills, values and knowledge reflected in this unit standard.

The learning outcomes in this unit standard also contribute to the exit level outcomes required for the National Certificate in Mechanical Engineering Fitting (NQF level 3) and related qualifications.

Qualifying learners are able to identify a range of brakes and clutches and their application and inspect brakes and clutches, determine faults, assess requirements for repair, and remove, replace and set up brakes and clutches. 

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
This unit standard has been designed as part of a progression. It is one of a series of unit standards for equipment maintenance in the mechanical engineering area.

The credits allocated to this unit standard assume that a learner has already learned to perform routine maintenance. 

UNIT STANDARD RANGE 
The ranges as indicated under the specific outcomes determine the scope and level of this unit standard.

The learner should be able to work autonomously with minimal supervision and according to worksite and manufacturer specifications and occupational safety, health and environmental legislation.

Work is generally, but not exclusively, carried out in a team environment. 

Specific Outcomes and Assessment Criteria: 

SPECIFIC OUTCOME 1 
Plan and prepare for brake and clutch maintenance. 
OUTCOME RANGE 
  • Planning and preparation includes obtaining documentation, interpreting engineering drawings, maintenance schedules and procedures and selecting appropriate tools and equipment.
  • Brakes include disc, thrusters and electromagnetic types.
  • Clutches include centrifugal and multi-disc types. 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 2 
    Prepare site and equipment for brake and clutch maintenance. 
    OUTCOME RANGE 
  • Site and equipment preparation includes isolating equipment electrically, mechanically and from other energy sources.
  • Preparation includes supporting the load when the brake or clutch is released / removed / worked on / adjusted / lowered or removed. 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 3 
    Check brakes and clutches in situ. 
    OUTCOME RANGE 
  • In situ check includes inspection while machine is in operation and static.
  • Checks include inspecting fluid levels of hydraulic reservoirs (where applicable). 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 4 
    Remove, inspect and maintain brakes and clutches. 
    OUTCOME RANGE 
  • Inspection includes signs of wear and damage, leaks and gaps.
  • Problems include overheating, excessive noise, brake torque to low, worn brake pads, slipping loads, worn or damaged components.
  • Cleaning includes ultrasonic cleaning. 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 5 
    Install brakes and clutches to machines and equipment. 
    OUTCOME RANGE 
  • Installation includes mounting and setting up.
  • Setting up includes clearance, alignment and torque settings. 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION RANGE 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.
     

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 6 
    Check installation for compliance with operational requirements. 
    OUTCOME RANGE 
  • Operational requirements include setting of clearances, max load for overhead cranes to determine brake torque, and a load test or test to prove safe operation. 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 7 
    Record information on work done. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 8 
    Care for and store brake and clutch maintenance tools and equipment. 
    OUTCOME RANGE 
    Tools and equipment include absorbent material, hand tools and cleaning equipment and fluids. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 9 
    Discuss and explain incidents and problems related to brake and clutch maintenance. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken.

    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 10 
    Work safely with care for self, fellow workers, machines, equipment, materials and environment. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for brake and clutch maintenance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Brake and clutch serviceability is determined in situ. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Brake and clutch is removed, inspected and maintained. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task.Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. Brake and clutch is installed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 5 
    5. Installation is checked for compliance. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 6 
    6. Problems are identified and corrective action taken. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Brake and clutch assemblies are inspected for conformance to manufacturer's specifications
    2. Brake and clutch and / or assemblies are removed
    3. Brake and clutch are stripped and parts are identified
    4. Parts are cleaned and inspected for non-conformances
    5. Bearings and associated parts not conforming to specifications are replaced
    6. Replacement brake and clutch components are identified from manufacturer markings and parts publications
    7. Brake and clutch components are assembled
    8. Brake and clutch assemblies are installed in accordance with manufacturer specifications
    9. Locking devices, if any, are secured in accordance with machine requirements
    10. Replacement parts and / or assemblies are functionally checked and / or tested
    11. Non-conformances are identified and appropriate corrective action taken
    12. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    13. Brake and clutch maintenance process cycle time meets workplace requirements
    14. A clean and tidy work environment is maintained
    15. No delays are caused as a result of poor planning for replacing brakes and clutches and identifying problems
    16. Machine / equipment records are completed in accordance with work site procedures
    17. Brake and clutch maintenance report is accurate and clear
    18. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Brakes and clutches - types and characteristics
  • The maintenance and installation process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of brake and clutch maintenance that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to the sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 


  • UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
    My assessment will be governed by the policies and guidelines of the MERSETA Education and Training Quality Assuror who has jurisdiction over this field of learning. My assessor will (at the very least) be accredited and have a technical qualification in this learning area.

    I can be assessed in the language of my choice although if I have to report incidents or conditions to someone else, I will be assessed on my ability to report in the language commonly used in my working environment.

    I will be assessed in the workplace but I can submit documents, projects, test results and assignments that were not produced in the workplace.

    I can be assessed against this unit standard to obtain credits or as part of an integrated assessment for a qualification. 

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    Names & functions of:
    Brakes, clutches and assemblies
  • Tools and equipment used in maintenance process
  • Engineering drawings
  • Quality terminology and concepts

    Attributes, descriptions, characteristics & properties:
  • Typical brake and clutch defects
  • End users of machine / equipment
  • Clutch and brake material

    Sensory cues:
  • Sensory cues (what I see, hear, smell, feel) utilised for identifying brake and clutch related problems

    Purpose of:
  • Preparing site and equipment for replacement
  • Controlling the load before the brake or clutch is released, disengaged or adjusted
  • Adjusting brake and clutch torque settings
  • Testing brake and clutch assemblies
  • Range of brake and clutch installation / removal methods
  • Quality checks and procedures
  • Reporting problems

    Processes, events, causes and effects, implications:
  • Implications of non-conformance
  • Causes and responses to common problems
  • Replacement sequence and process
  • Implications and consequences of situations such as, e.g. using poor quality, damaged or faulty equipment in the maintenance process, delaying reports about problems in work area

    Procedures and techniques:
  • Identifying brakes and clutch assemblies
  • Removing brake and clutch assemblies
  • Brake and clutch installation and setting up
  • Applying locking devices
  • Quality checks and procedures
  • Reporting procedures

    Regulations, legislation, agreements, policies, standards:
  • Applicable safety, health and environmental protection legislation and standards
  • Applicable company policies and procedures

    Theory: rules, principles, laws:
  • Applicable mechanical theory covering the maintenance of brakes and clutches, e.g. brake and clutch torque settings, coefficient of friction
  • Applicable mathematical concepts

    Relationships, systems:
  • The relationship of the maintained brake and clutch assembly to the production process 


  • Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identify and solve problems:
  • Recognise and respond to non-conforming brake and clutch assemblies 

  • UNIT STANDARD CCFO WORKING 
    Work effectively with others as a member of a team:
  • Interact with colleagues and team members in order to maintain brakes and clutches 

  • UNIT STANDARD CCFO ORGANISING 
    Organise and manage my activities and myself:
  • According to procedures, following regular, consistent methodical work patterns
  • Manage resources and my time 

  • UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information:
  • Collect sensory and numeric information from the brake and clutch maintenance process
  • Classify the information and identify deviations from the norm 

  • UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively:
  • Record outputs and incidents 

  • UNIT STANDARD CCFO SCIENCE 
    Use science and technology effectively and critically:
  • Understand and explain mechanical theory relevant to the brake and clutch maintenance process 

  • UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems:
  • Understand and explain the purpose of brake and clutch maintenance to the production process
  • Justify my actions as appropriate 

  • REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Core  58288   National Certificate: Electro-Mechanics  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  As per Learning Programmes recorded against this Qual 
    Core  23274   National Certificate: Mechanical Engineering: Fitting  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2008-06-25  MERSETA 
    Core  23255   National Certificate: Mechanical Engineering: Fitting and Machining  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  MERSETA 
    Core  49646   Further Education and Training Certificate: Manufacturing Technical Maintenance  Level 4  NQF Level 04  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  AgriSETA 
    Elective  78524   National Certificate: Automotive Repair and Maintenance  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  As per Learning Programmes recorded against this Qual 
    Elective  59669   National Certificate: Mechanical Engineering: Fitting  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  As per Learning Programmes recorded against this Qual 
    Elective  59709   Further Education and Training Certificate: Mechanical Engineering: Fitting  Level 4  NQF Level 04  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  As per Learning Programmes recorded against this Qual 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    1. ADCORP TECHNICAL TRAINING (PTY) LTD 
    2. ALLOYS HEAD OFFICE 
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