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All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source. |
| SOUTH AFRICAN QUALIFICATIONS AUTHORITY |
| REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: |
| Demonstrate an understanding of dry pet food extrusion principles |
| SAQA US ID | UNIT STANDARD TITLE | |||
| 116041 | Demonstrate an understanding of dry pet food extrusion principles | |||
| ORIGINATOR | ||||
| SGB Secondary Agriculture: Processing | ||||
| PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY | ||||
| - | ||||
| FIELD | SUBFIELD | |||
| Field 01 - Agriculture and Nature Conservation | Secondary Agriculture | |||
| ABET BAND | UNIT STANDARD TYPE | PRE-2009 NQF LEVEL | NQF LEVEL | CREDITS |
| Undefined | Regular | Level 4 | NQF Level 04 | 12 |
| REGISTRATION STATUS | REGISTRATION START DATE | REGISTRATION END DATE | SAQA DECISION NUMBER | |
|
Passed the End Date - Status was "Reregistered" |
2018-07-01 | 2023-06-30 | SAQA 06120/18 | |
| LAST DATE FOR ENROLMENT | LAST DATE FOR ACHIEVEMENT | |||
| 2024-06-30 | 2027-06-30 | |||
| In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise. |
This unit standard does not replace any other unit standard and is not replaced by any other unit standard. |
| PURPOSE OF THE UNIT STANDARD |
| A learner who has achieved this unit standard will be competent in:
This unit standard is intended for a person working in the dry pet food industry who has the responsibility of operating advanced extruder and associated equipment in the manufacture of a dry kibbled pet food. |
| LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING |
| To enter a learning programme for this unit standard or to be assessed against this unit standard, the learner is assumed to have :
Literacy, mathematics, physical science and communication skills at or equivalent to NQF level 3. Attended a course on Introduction to Pet Food Manufacturing Industry NQF level 1. An understanding of General safety in the work place at NQF level 1. Demonstrate an understanding of dry pet food extrusion principles NQF level 2. Cleaning procedures, handling of equipment and chemicals NQF level 1. Take a representative sample NQF level 1. |
| UNIT STANDARD RANGE |
| The learner has to comply with operational and statutory requirements regarding the operation of a an advanced continuous food extruder inclusive of die and cutting head assembly and other related accessories.
The advanced extrusion equipment referred to in this unit standard;- includes single/twin screw extruders, automated/semi-automated, process controlled extruders, compactor accessories, co-extrusion accessories, downstream cutting-, forming-, shaping-, sizing- and crimping-, equipment. Advanced extrusion technologies include the manipulation of formulations, expanded delicate pet foods, unexpanded products, filled extruded products, co-extruded products, high fat extrusion, liquid additions, meat slurry additions used in the manufacture of dry and semi-moist pet foods and treats. The specific outcomes as reflected in this unit standard are performed without direct supervision, but with access to work site procedures and operating instructions. |
| Specific Outcomes and Assessment Criteria: |
| SPECIFIC OUTCOME 1 |
| Demonstrate an understanding of advanced extrusion principles and technologies. |
ASSESSMENT CRITERIA |
| ASSESSMENT CRITERION 1 |
| Sound knowledge of the theoretical principles of advanced dry or semi-moist pet food extrusion demonstrated. |
| ASSESSMENT CRITERION 2 |
| Knowledge of advanced extruded treat manufacturing techniques. |
| ASSESSMENT CRITERION 3 |
| Knowledge of the differences between single and twin screw extruders in terms of design, operation and cost. |
| ASSESSMENT CRITERION 4 |
| Knowledge of the operational limitations of an advanced extruders and associated equipment and the factors influencing them are discussed |
| ASSESSMENT CRITERION 5 |
| Sound knowledge of the different types of advanced (sophisticated) extruders and associated equipment used in the manufacture of dry and semi-moist pet foods. |
| ASSESSMENT CRITERION 6 |
| Understanding of the extrusion input variables and the influence thereof on the extruded end product outcome. |
| ASSESSMENT CRITERION 7 |
| Understanding of the main components of an advanced continuous food extruder and associated equipment. |
| SPECIFIC OUTCOME 2 |
| Demonstrate an understanding of the procedural aspects related to the preparation for extrusion of a dry pet food or treat using advanced technologies. |
ASSESSMENT CRITERIA |
| ASSESSMENT CRITERION 1 |
| Understanding the safety aspects that require attention when operating an advanced extruder and associated equipment. |
| ASSESSMENT CRITERION 2 |
| Understanding of the reasons for the order of startup procedures and the consequences of not adhering to standard site operating procedures. |
| ASSESSMENT CRITERION 3 |
| Preparation of any additions to the extrusion process. |
| ASSESSMENT CRITERION 4 |
| Conduct first line routine maintenance on the advanced extruder and associated equipment according to standard operating and work site procedures. |
| SPECIFIC OUTCOME 3 |
| Demonstrate an understanding of the operational procedures in extrusion of petfoods and treats using advanced extrusion technologies |
ASSESSMENT CRITERIA |
| ASSESSMENT CRITERION 1 |
| Operate a continuous food extruder and related post extrusion equipment according to work-site procedures. |
| ASSESSMENT CRITERION 2 |
| Extrude a dry pet food or treat to the required product specifications. |
| ASSESSMENT CRITERION 3 |
| Take a representative sample of the extruded product and analyze it for moisture content. |
| ASSESSMENT CRITERION 4 |
| Control and record product and extrusion parameters. |
| ASSESSMENT CRITERION 5 |
| Knowledge of the necessary adjustments that are required to restore end product quality parameters. |
| ASSESSMENT CRITERION 6 |
| Knowledge of the consequences of not achieving the desired product specifications. |
| ASSESSMENT CRITERION 7 |
| Understand the consequences of not working according to work site procedures. |
| SPECIFIC OUTCOME 4 |
| Demonstrate an understanding of the capturing of operational and product details. |
ASSESSMENT CRITERIA |
| ASSESSMENT CRITERION 1 |
| Complete relevant documentation according to work-site procedures. |
| ASSESSMENT CRITERION 2 |
| Demonstrate an understanding of the importance of each of the monitored parameters. |
| ASSESSMENT CRITERION 3 |
| Report all deviations to affected parties according to work site procedures. |
| ASSESSMENT CRITERION 4 |
| Understand the consequences of not adhering to work site procedures. |
| SPECIFIC OUTCOME 5 |
| Demonstrate an understanding of the procedural aspects to be conducted on the completion of extrusion. |
ASSESSMENT CRITERIA |
| ASSESSMENT CRITERION 1 |
| Shutdown the extruder according to work site and safety procedures |
| ASSESSMENT CRITERION 2 |
| Handle sub-standard product according too work site procedures. |
| ASSESSMENT CRITERION 3 |
| Work area and extrusion equipment are cleaned and sanitized according to work site procedures. |
| ASSESSMENT CRITERION 4 |
| Clean and sanitize the work area and coating equipment according to work site procedures. |
| ASSESSMENT CRITERION 5 |
| Ensure that cleaning equipment is stored in the designated area according to work site procedures. |
| ASSESSMENT CRITERION 6 |
| Waste from the cleaning process is handled, stored or disposed of according to work site requirements. |
| ASSESSMENT CRITERION 7 |
| Understand the consequences of not adhering to work site procedures. |
| ASSESSMENT CRITERION 8 |
| Process and store records are kept according to work site procedures. |
| UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS |
| An individual wishing to be assessed against this unit standard may apply to an assessor accredited by SETASA.
Any training provider offering learning that will enable achievement of this unit standard must be registered and accredited by SETASA. Moderation of assessment will be done by SETASA in its ETQA capacity at its discretion. |
| UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE |
| New developments in extrusion technologies.
The use of the pre-conditioner to increase product quality and flexibility. Operational procedures in the operation of process controlled extrusion or/compactor accessories or/ co-extrusion accessories /or downstream cutting-, forming-, shaping-, sizing- and crimping-, equipment. The aspects of extruding high fat products. The applications of liquid additions in the process of extrusion. Meat slurry additions to the pre-conditioner. |
| UNIT STANDARD DEVELOPMENTAL OUTCOME |
| N/A |
| UNIT STANDARD LINKAGES |
| N/A |
| Critical Cross-field Outcomes (CCFO): |
| UNIT STANDARD CCFO IDENTIFYING |
| Identify and solve problems in which responses display that responsible decisions using critical and creative thinking have been made.
Assessment criteria |
| UNIT STANDARD CCFO WORKING |
| Work effectively with others as a member of a team, group, organisation and community.
Assessment criteria |
| UNIT STANDARD CCFO ORGANISING |
| Organise and manage oneself and one's activities responsibly and effectively.
Assessment criteria |
| UNIT STANDARD CCFO COLLECTING |
| Collecting, analysing, organising and critically evaluating information.
Assessment criteria |
| UNIT STANDARD CCFO COMMUNICATING |
| Communicate with others effectively using visual, mathematical and/or language skills in the modes oforal and /or written persuasion.
Assessment criteria |
| UNIT STANDARD CCFO SCIENCE |
| Using science and technology effectively and critically, showing responsibility towards the environment and the health of others.
Assessment criteria |
| UNIT STANDARD CCFO DEMONSTRATING |
| Understands the world as a set of related systems by recognising that problem solving contexts do not exist in isolation.
Assessment criteria |
| UNIT STANDARD CCFO CONTRIBUTING |
| Contributing to the full personal development of each learner and the social and economic development of the society at large by making it the underlying intention of any programme of learning to make an individual aware of the importance of;
Assessment criteria |
| UNIT STANDARD ASSESSOR CRITERIA |
| N/A |
REREGISTRATION HISTORY |
| As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. |
| UNIT STANDARD NOTES |
| Values
All learners should demonstrate : An application of company ethics, values as well as general safety and customer care principles. An awareness of expectations and obligations of basic worker / management / customer relationships. |
| QUALIFICATIONS UTILISING THIS UNIT STANDARD: |
| ID | QUALIFICATION TITLE | PRE-2009 NQF LEVEL | NQF LEVEL | STATUS | END DATE | PRIMARY OR DELEGATED QA FUNCTIONARY | |
| Core | 48893 | Further Education and Training Certificate: Dry Pet Food Advanced Processing Technology | Level 4 | NQF Level 04 | Passed the End Date - Status was "Reregistered" |
2023-06-30 | AgriSETA |
| PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: |
| This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here. |
| NONE |
| All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source. |